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Ceramic fiber module
- Al2O3≥: 40%~72%
- Refractory temperature (℃): 1260~1600℃
- Bulk Density (g/cm³): 160~220
- Material: Aluminum silicate or customized
- Standard Size: customized
- Certification: ISO9001/ISO14001/ISO45001/ISO50001
- Samples: Provide you free samples for testing
Custom Ceramic fiber module Manufacturer
The classification of Ceramic fiber module is primarily based on their chemical composition, performance characteristics, and application scenarios. The common categories are as follows:
Standard 1260℃ Ceramic Fiber Module
- Composition: Aluminosilicate (Al₂O₃ 44%-46%, SiO₂ 45%-55%).
- Features: Porous structure (porosity >95%), Low thermal conductivity.
- Applications:industrial furnace lining, boiler insulation, heat treatment equipment.
Zirconium Ceramic Fiber Module
- Composition: Al2O3 38%–40%, SiO2 52%–54%, ZrO2 15%–17%.
- Features: High temperature resistance 1425℃, excellent slag resistance, low thermal conductivity.
- Applications: Petrochemical cracking furnaces, high-temperature kiln zones, aerospace components.
Ceramic Fiber Module with Chromium
- Composition: Al₂O₃ 46%-48%, SiO₂ 50%-52%, Cr₂O₃ 3%-5%.
- Characteristics: High temperature resistance of 1500℃, energy saving, resistance to reducing atmosphere (CO, H₂) and molten metal corrosion.
- Applications: forging furnace heat treatment equipment, blast furnace, non-ferrous metal smelting, coal gasification system.
Polycrystalline Mullite Ceramic Fiber Module
- Composition: Al₂O₃≥72%, SiO₂25%-28% (mullite crystal structure).
- Properties: stable at >1600°C, excellent thermal shock resistance, minimal shrinkage at high temperatures.
- Applications: aerospace insulation, nuclear equipment, advanced ceramic sintering kilns.
Why choose Jianhong Refractory?
If you’re in search of the finest Ceramic Fiber Module for optimal solutions to serve your clients, look no further than Jian Hong Refractory. Our meticulous practices ensure the delivery of top-tier Ceramic Fiber Module.
Low MOQ
Jian Hong Refractory offers flexible production, accommodating orders from 1 to 10,0000 units on demand.
Fast delivery
Our mature production line facilitates 24/7 operations, enabling rapid turnaround and prompt delivery.
Competitive Price
We guarantee the most competitive prices while maintaining the highest quality standards compared to other suppliers.
Expert Production
Equipped with three modern production lines, our facilities ensure consistent quality and timely delivery, setting us apart from others in the industry.
Satisfaction Assurance
With a focus on refractory product quality and clear communication, we ensure that every step is streamlined for the ease and satisfaction of our clients.
Comprehensive Product Range
Beyond high alumina bricks, our portfolio includes castables, insulation bricks, ceramic fiber products, and refractory raw materials, providing a one-stop solution unlike competitors with limited ranges.
1 Refractory Raw Materials
2 Crushing and Grinding
3 Screening and Mixing
4 Formulation and Batching
5 Molding and Shaping
6 Drying
7 Pre-Firing Inspection
8 Firing in Kiln
9 Firing Completed
10 Final Quality Inspection
11 Packaging
12 Transport and Delivery
The Ultimate Buyer’s Guide: How to Purchase Ceramic Fiber Module
Are you in the market for Ceramic Fiber Module ? Look no further.
This all-inclusive buyer’s guide provides you with crucial insights into Ceramic Fiber Module, which find applications in metallurgical industry, power industry, ceramic industry, chemical industry and other heat treatment high temperature industries. Whether you’re contemplating importing them for your projects or planning local distribution, this guide furnishes invaluable information to guide your decision-making process.
Chapter 1
What is Ceramic Fiber Module?
Unlocking the Basics of High-Temperature Insulation Solutions：
Ceramic Fiber Module is a pre-formed, high-performance refractory product designed for superior thermal insulation in extreme heat environments. Composed of ceramic fiber blankets—typically made from alumina-silica fibers—these modules are compressed and secured with stainless-steel anchors, creating a dense, lightweight structure that withstands temperatures up to 1400°C (2552°F).
Ideal for industrial furnaces, kilns, and heat-intensive applications, Ceramic Fiber Modules bridge the gap between durability and energy efficiency. Their modular design allows for easy installation, reducing downtime during refractory lining projects. Unlike traditional brick or castable refractories, these modules offer excellent thermal shock resistance and low heat storage, making them a go-to choice for modern high-temperature industries.
Chapter 2
Features of Ceramic Fiber Module
Discover the Key Advantages That Make Ceramic Fiber Modules a Top Choice for High-Temp Insulation：
High Temperature Resistance
Ceramic Fiber Modules work well in extreme heat (1000–1400°C) and stay strong in both continuous and changing temperatures.Great Insulation
They have low thermal conductivity (as low as 0.12 W/m·K at 1000°C), helping save energy and cut operating costs.Lightweight & Easy to Install
Up to 70% lighter than fire bricks, the modules are pre-shaped for quick and simple installation.Thermal Shock Resistant
They can handle fast temperature changes without cracking, making them durable in tough environments.Chemical & Corrosion Resistant
These modules resist damage from chemicals, molten metals, and acidic or alkaline gases.Flexible & Customizable
Offered in different sizes and densities (160–200 kg/m³), they can be shaped to fit various furnace and kiln designs.
Chapter 3
Specifications of Our Ceramic Fiber Module
| Main Properties | Unit | JH-1260 Module | JH-1425 Module | JH-1500 Module | JH-1600 Module |
|---|---|---|---|---|---|
| Classification Temperature | ℃ | 1260 | 1425 | 1500 | 1600 |
| Room Temperature Properties (23℃, 50% Relative Humidity) | |||||
| Color | White | White | Light Green | White | |
| Fiber Density | g/cm³ | 2.7 | 2.7 | 2.7 | 3.2 |
| Fiber Melting Point | ℃ | 1760 | 1760 | 1760 | – |
| Average Fiber Diameter | μm | 2.8 | 2.8 | 2.8 | 3.1 |
| Slag ball content | Shot Content (≥0.212mm, %) | 7 | 7 | 7 | Trace |
| High Temperature Properties | |||||
| Permanent Linear Shrinkage (24h Insulation, 192kg/m³) | % (Test Temperature) | ≤1.3 (1100℃) | ≤1.5 (1200℃) | ≤1.7 (1300℃) | ≤1.1 (1500℃) |
| Thermal Conductivity – W/(m·k) ASTM-C-201 | |||||
| Density 160kg/m³ | |||||
| 400℃ | 0.09 | 0.09 | 0.09 | – | |
| 600℃ | 0.14 | 0.14 | 0.14 | 0.14 | |
| 800℃ | 0.2 | 0.2 | 0.2 | 0.2 | |
| 1000℃ | 0.28 | 0.28 | 0.28 | 0.28 | |
| 1200℃ | – | – | – | 0.36 | |
| Density 192kg/m³ | |||||
| 400℃ | 0.08 | 0.08 | 0.08 | – | |
| 600℃ | 0.13 | 0.13 | 0.13 | 0.13 | |
| 800℃ | 0.18 | 0.18 | 0.18 | 0.18 | |
| 1000℃ | 0.26 | 0.26 | 0.26 | 0.26 | |
| 1200℃ | – | – | – | 0.34 | |
| Chemical Composition | |||||
| Al₂O₃ | % | 44–48 | 34–36 | 43 | 72 |
| SiO₂ | % | 52–56 | 48–50 | 54 | 28 |
| ZrO₂ | % | – | 15–17 | – | – |
| CrO₂ | % | – | – | 2.8 | – |
Chapter 4
Application of Ceramic Fiber Module
When durability, energy savings, and ease of use matter, Ceramic Fiber Modules check all the boxes. Explore how these features translate to real-world benefits in our guide to applications：
1. Industrial Furnaces & Kilns
2. Petrochemical & Refinery Equipment
3. Heat Treatment & Metallurgy
4. Power Generation
Boilers, gas turbines, and incinerators benefit from their low thermal mass, enabling faster startups/shutdowns and lower fuel consumption—critical for optimizing coal, biomass, or waste-to-energy facilities.
Chapter 5
Quality Assurance for Ceramic Fiber Module
At Henan Jianhong Refractory Materials Co., Ltd., we are committed to delivering premium-grade Ceramic Fiber Module that meet the highest industry standards. Our quality assurance process is designed to ensure each product offers consistent performance, long service life, and maximum thermal efficiency.
The key quality tests typically include:
| Inspection Items | Test Standards/References | Testing Methods | Technical Indicators/Acceptance Criteria |
|---|---|---|---|
| 1. Physical Properties | |||
| - Density | ASTM C1029, ISO 10630 | Gravimetric method | Meets specified density range (e.g., 128-220 kg/m³) |
| - Tensile Strength | ASTM C1185, ISO 12680 | Universal testing machine | ≥ [Specified value] (e.g., 0.25 MPa) |
| - Thermal Conductivity | ASTM C1114, ISO 8302 | Hot plate method / guarded hot plate | ≤ [Specified value] (e.g., 0.09 W/m·K at 500°C) |
| - Flexibility & Brittleness | Internal standard / visual inspection | Bend test / impact resistance test | No cracking or fragmentation under specified bending radius |
| 2. Chemical Properties | |||
| - Loss on Ignition (LOI) | ASTM C838, ISO 3251 | High-temperature furnace heating | ≤ [Specified value] (e.g., 5% at 1000°C for 2h) |
| - Chemical Composition | XRF analysis, ASTM C1285 | X-ray fluorescence spectroscopy | Main components (e.g., SiO₂, Al₂O₃) within specified ranges; impurities ≤ limit |
| - Acid/Alkali Resistance | Immersion test (ASTM C267) | Immersion in standard acid/alkali solutions | No significant degradation or property change |
| 3. Thermal Properties | |||
| - Maximum Service Temperature | ASTM C1029, ISO 19289 | Furnace endurance test | No melting, shrinkage ≤ 5%, or property loss at specified temperature |
| - Thermal Stability | Cyclic heating-cooling test | Repeated heating to max service temperature | Mass loss ≤ 3%, dimensional change ≤ 2% after cycles |
| 4. Dimensional Accuracy | |||
| - Dimensions (Length/Width/Thickness) | GB/T 3003, ISO 6965 | Vernier caliper, ruler | Within ±[Specified tolerance] (e.g., ±1mm for thickness) |
| - Flatness/Warpage | Straightedge test | Visual inspection with straightedge | Warpage ≤ [Specified value] (e.g., 5mm/m²) |
| 5. Appearance Quality | Internal visual inspection standard | Visual check, surface scanning | No visible defects (cracks, holes, impurities, delamination, uneven color) |
| 6. Packaging & Marking | Customer-specific requirements | Visual inspection, documentation check | Packaging intact, labels clear (product name, batch number, specifications, origin, handling warnings) |
Through this meticulous testing process, we ensure that our Ceramic fiber products meet the highest standards of quality, reliability, and performance, making them ideal for various applications in various industries.
Chapter 6
Chapter 7
In Summary
Henan Jianhong Refractory Materials Co., Ltd. is your trusted partner for high-performance ceramic fiber insulation solutions. Backed by over 20 years of industry expertise, we specialize in delivering ceramic fiber products engineered to withstand extreme temperatures and harsh industrial conditions.
Our commitment to precision manufacturing, strict quality control, and fully customizable services ensures every product meets the highest international standards. Whether you’re operating a steel plant, cement kiln, or high-temperature system, we help you achieve maximum thermal efficiency and operational safety.
Partner with us and experience the difference of working with a professional supplier known for product consistency, on-time delivery, and unwavering customer support.
Ready to elevate your operations?
Contact Henan Jianhong Refractory Materials today—let us be your reliable source for durable, high-performance refractory solutions.
